Followup to this thread, Teensyduino 1.61 was released.
Here's an explanation of the details of whether you need 1.61 and what to do if you wish to use an older version.
Boards made with the new 1.09 bootloader are backwards compatible with prior Teensyduino while running in standard mode. You only need to update to Teensyduino 1.61 if you lock your hardware into secure mode, same as can be done with Lockable Teensy.
After secure mode is active, only .EHEX files encrypted with the "teensy_secure" utility from Teensyduino 1.61 or later are compatible with bootloader 1.09. If you encounter this issue, you will observe programs which write your key and which lock into secure mode load fine. But after your hardware is in secure mode, loading may fail. You will see the a distinctive LED blink error "Both LEDs Blink In Unison" described on the
T4 bootloader chip page under "Troubleshooting & Diagnostic Blink Codes" if an incompatible .EHEX file is used.
I have heard concern from people wanting to continue using an older version of Teensyduino. This can be accomplished by simply copying the "teensy_secure" utility from 1.61 or later. Boards Manager in Arduino IDE 2.3.x installs the utilities into a hidden folder. On Windows, {AppData}/Local/Arduino15/packages/teensy/tools/teensy-tools/1.61.1/ On MacOS: ~/Library/Arduino15/packages/teensy/tools/teensy-tools/1.61.1/ On Linux ~/arduino15/packages/teensy/tools/teensy-tools/1.61.1/ You only need to copy teensy_secure. Older Teensy Loader is compatible with bootleader 1.09, as long as the .EHEX file was encrypted by an updated version of teensy_secure.
Please understand PJRC signed a NDA with NXP for access to the IMXRT1062 security info, so I am limited in how much I can discuss the inner workings of the encryption and the chip's security features. In the design of Lockable Teensy and this bootloader chip, I have made every attempt to keep the loading experience as simple and easy as you would expect from normal Arduino usage. But we are utilizing NXP's hardware-level security features. This need for updated .EHEX format to support the new bootloader version is a rigid requirement to implement security properly.
Again, this is only with .EHEX files and the hardware permanently locked into secure mode. Bootloder 1.09 is fully backward compatible plaintext .HEX files and any version of Teensy Loader which supports Teensy 4.x.